The Journey to Lights-Out Manufacturing: Are You Ready?

“Presentation Synopsis: • Technology adoption & automation: Advances in AI, Machine Learning, Robotics, MES (Predictive Quality/Maintenance), and IoT are driving more autonomous production. While these technologies enhance efficiency, a fully “Lights-Out” factory may feel out of reach for many businesses and remains challenging due to operational complexities. • Key drivers of autonomy: Manufacturers are pursuing automation to boost productivity, address skills shortages, and improve supply chain resilience – all while operating safely and meeting sustainability goals. • Real-time data as the foundation: Data readiness is critical for digital manufacturing success. Clean, structured and accessible data ensures seamless integration, allowing digital investments to drive measurable gains in efficiency, responsiveness and competitiveness. Key Takeaway: Lights-Out Manufacturing is achievable, but it won’t happen overnight. Success starts with creating a good factory first. Invest time in upfront planning, clearly define requirements, and focus on small, incremental improvements to balance ROI with long-term business value. “